Real-time machine monitoring
Track machine performance, monitor utilisation, and get live performance insights
Using a quick-to-install Current Meter sensor, MES: Machine Monitoring provides real-time tracking of machine status and performance, giving manufacturers instant access to critical data for timely interventions and efficiency improvements.
Historical data analysis supports predictive maintenance, reducing unplanned downtime and optimising productivity. With instant alerts and downtime reason codes, the system enables rapid issue resolution for seamless machine management and maintenance.
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The Machine Monitoring sensor is a small lightweight IoT device that connects to any electrical equipment, ranging from conventional CNC machines to fabrication equipment.
The sensor connects via a simple CT Clamp attached to the live power cable to capture the energy draw. The energy draw is then recorded and transmitted wirelessly & securely to the Fitfactory Cloud where it is analysed to determine the operational status of the equipment (running/stopped).
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Essential insights in real time
Energy consumption measurement
Utilise Current Meters to accurately record energy usage in two-minute intervals, enabling precise monitoring of consumption patterns.
Output analysis over time
Generate graphs that illustrate machine output over the preceding four-hour window, highlighting production peaks and troughs for targeted analysis.
Daily OEE metric reporting
Calculate and display live Overall Equipment Effectiveness (OEE) percentages daily, providing a swift gauge of operational efficiency.
Real-time machine activity tracking
Implement continuous monitoring of machine activity to provide a detailed view of uptime, enhancing visibility into operational status.
Weekly performance analysis
Depict weekly machine performance through a pie chart, categorising time spent in ‘Off’, ‘Idle’, and ‘Active’ states, and correlating these with energy consumption for a holistic view.
Identification of cost reduction opportunities
Leverage energy usage and machine activity data to highlight potential avenues for cost savings, presenting actionable insights for energy management and cost reduction.
Energy cost calculation
Analyse energy consumption data to ascertain the operational cost, incorporating variable energy rates to optimise for cost-efficiency.
Idle period energy consumption analysis
Monitor and evaluate energy usage during idle periods to identify and mitigate unnecessary energy expenditure.
Combine with the other MES modules to control and optimise your production
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FAQs
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